Immersion Washing
Immersion Washing for Surface Preparation
Immersion Washing Services
Immersion washing is a vital surface preparation process that ensures thorough cleaning of parts for manufacturing and maintenance, enhancing their readiness for subsequent processes like electroplating or coating. Titan Plating offers specialised immersion washing services, delivering precise and effective cleaning with a focus on rapid turnaround to meet your project deadlines. Our advanced processes ensure optimal cleanliness for components across various industries, including automotive and aerospace.
Immersion Washing in Surface Preparation
Immersion washing involves submerging parts in a cleaning solution to remove contaminants such as oil, grease, rust, or paint, preparing surfaces for processes like welding, deburring, or plating. This method is highly adaptable, with adjustable parameters like solution chemistry, temperature, and agitation, making it suitable for metals, alloys, and even plastics across diverse applications.
Benefits of Immersion Washing
Immersion washing offers several advantages:
-
Thorough Cleaning: Removes stubborn contaminants like grease, rust, and paint effectively.
-
Versatility: Adjustable parameters suit various materials and cleanliness standards.
-
Non-Damaging: Gentle process preserves substrate integrity.
-
Efficiency: Cleans bulk batches quickly, reducing labour costs.
-
Enhanced Coating Adhesion: Prepares surfaces for uniform plating or coating application.
Applications of Immersion Washing
Immersion washing is used in various applications:
-
Pre-Plating Preparation: Cleans steel, aluminium, or Invar for electroplating.
-
Machinery Maintenance: Removes grease and chips from gears and components.
-
Surface Restoration: Strips rust, paint, or dyes from used parts.
-
Retail Packaging: Prepares parts for clean, market-ready presentation.
-
Welding Preparation: Ensures contaminant-free surfaces for strong welds.
Industries Using Immersion Washing
Titan Plating provides immersion washing for diverse industries:
-
Automotive: For cleaning gears, engine parts, and chassis components.
-
Aerospace: In preparing precision parts for plating or coating.
-
Manufacturing: For maintaining machinery and preparing industrial components.
-
Electronics: In cleaning circuit boards and connectors before plating.
-
Consumer Goods: For preparing parts for retail packaging.
Immersion Washing Process
Titan Plating’s immersion washing process is tailored to the substrate and cleaning requirements:
-
Loading: Parts are placed in baskets and submerged in a cleaning chamber.
-
Cleaning: Solutions, typically alkaline, are applied with controlled mechanical interaction (soaking, spraying, or agitation) to remove contaminants.
-
Parameters: Chemistry (pH and concentration), temperature (room to high heat), and time are adjusted for optimal results.
-
Drying: Parts are dried to specific standards, from spot-free to completely dry, based on application needs.
The process concludes with rinsing to ensure no residue remains. Our rapid-turnaround approach delivers consistent, high-quality cleaning for subsequent manufacturing steps.
Titan Plating’s Immersion Washing Expertise
Titan Plating delivers industry-leading immersion washing services, specialising in precise cleaning for metals, alloys, and plastics. Our expertise ensures thorough contaminant removal and surface readiness, supporting automotive, aerospace, manufacturing, electronics, and consumer goods applications. We tailor processes to meet your needs, delivering rapid turnaround for projects from small batches to high-volume production with consistent results.
Get in touch with Titan Plating
Whether you need expert advice or a custom quote, our team is here to help. Reach out today to discuss your project.